Making astronaut ice cream in my home shop

In his recent post, Chris Gammell used astronaut ice cream as a fun example of how high tech innovation trickles down to consumer-level products. Seeing an image of astronaut ice cream in my G+ feed got me thinking about making some of my own. I managed to accomplish this with a harbor freight vacuum pump, some dry ice and various hoses and fittings. The process is known as freeze-drying and allows water to pass directly from ice to vapor, thus allowing the ice cream to maintain its physical structure while it is dried.

What should I freeze-dry next?

http://engineerblogs.org/2012/01/weekend-journal-the-trickle-down-techonomy/

Caffeine extraction from green coffee with supercritical CO2

I finally succeeded in extracting caffeine from green coffee beans by using supercritical CO2. I built a high pressure chamber from 2" steel pipe fittings, and poured in 200mL of water. There is an aluminum screen above the water line, which held 0.75 lbs of moisturized green coffee beans in the upper part of the chamber. I added liquid CO2 to the chamber, then closed all valves and raised the temperature, making the CO2 pass into the supercritical phase. I left the system overnight at about 60*C, 3000 psi, then drained the water. It was very black due to impurities and some bean burning that occurred where my electric strip heater caused localized overheated zones in the chamber. The water was highly caffeinated, and tasted somewhat like coffee. I used a typical hydrocarbon extraction process to isolate the caffeine from the water (will show this in a later video).

Interview with me on the Amp Hour podcast

http://www.theamphour.com/2011/12/26/the-amp-hour-75-sprauncy-saccadic-spintherism/

Wooden pens

I made these wooden pens (the metal parts came from a kit).

LED mounted in a contact lens for possible virtual / augmented reality displays

Every so often, internet news aggregator sites run a story about a research group that put an LED into a contact lens, then inserted it into a rabbit's eye. I figured that I would try the same thing, but put the lens into my own eye. I accomplished this by laminating a coil of wire and an 0402 surface-mount LED between two ordinary soft contact lenses. I was hoping the lenses would stick to each other, but they did not, so I ended up fixing the edges together by pinching the plastic together with hot tweezers. This held well enough to capture a minute of video with the LED illuminated in my eye. For video purposes, I mounted the LED facing outward. An actual VR/AR display would have the LED facing inward.

I powered the LED by using a very primitive spark-gap transmitter built from a mechanical relay to send RF energy into a larger coil held near my eye. The large coil coupled the energy into the contact lens coil and pulsed the LED.

http://nextbigfuture.com/2011/11/single-pixel-contact-lens-display.html


http://www.cs.uic.edu/~kenyon/Papers/Soft%20Contact%20Search%20Coil.Vision%20Research.Kenyon.pdf