These pictures show how I repaired a clutch pedal with a worn-out pivot hole.
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The hole is oval-shaped, which causes the whole clutch linkage to feel very sloppy. Eventually, the clutch would not fully disengage even with the pedal pushed to the floor.
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The first step was to bore out the hole to .500" with an end mill.
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I cut a piece of 1/2" steel rod to fit the depth of the clutch pedal plate, and brazed it into the hole. I used a grinding wheel to make the edges flush.
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Now it is easy to drill a new hole that is the proper diameter
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The repair is invisible under a new coat of paint.
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The completed pedal assembly is ready to be replaced in the car.
Do you know a source for the nylon pivot balls in the pivot arm?
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